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RFID 24-7 $1M Challenge Day 1: TAP Air Portugal

Sector: Aerospace

Annual Savings: $2.5M Euros

Submitted by OAT Systems

TAP Portugal has deployed an RFID-based system into its daily engine maintenance operations, a move that will save the company more than $2.5 million Euros each year.

According to TAP officials, this is the first known system that has been totally integrated in production in an MRO (Maintenance and Repair Organization) that uses RFID to track aircraft engine components undergoing maintenance.

TAP Portugal's MRO use case for RFID is saving the airline in excess of $2.5M Euros annually.

This innovative, mobile solution enables full visibility in real time of the component tracking process, from the disassembly cycle to the reassembly of the engine, generating operational efficiencies and providing full and more secure tracking. The system enables a better guarantee of meeting deadlines agreed with customers.

This project was developed in partnership with MEGASIS (a TAP group company), Airbus, Accenture and OAT Systems.

During the engine maintenance solution, passive RFID UHF labels are codified, printed and attached to the engine components undergoing maintenance. Going forward, the TAP M&E engine maintenance department can identify each component in all the subsequent maintenance processes.

The solution enables all production users to increase efficiency in all engine maintenance workshop processes, including inventory, “mini module kitting,” and parts search.

The system also compiles reports for the integrated management of the engine workshop for the processes referred to above.

TAP M&E provides full MRO services, including aircraft, engine and component maintenance. Through the RFID solution, it is anticipated that the engine service rotation time will be optimized.

 

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